Merge branch 'dev' into ard_debug_no_heap

Co-authored-by: Copilot <175728472+Copilot@users.noreply.github.com>

esphome/components/cse7766/cse7766.cpp

@@ -207,20 +207,24 @@ void CSE7766Component::parse_data_() {
 
 #if ESPHOME_LOG_LEVEL >= ESPHOME_LOG_LEVEL_VERY_VERBOSE
   {
-    std::string buf = "Parsed:";
+    // Buffer: 7 + 15 + 33 + 15 + 25 = 95 chars max + null, rounded to 128 for safety margin.
+    // Float sizes with %.4f can be up to 11 chars for large values (e.g., 999999.9999).
+    char buf[128];
+    size_t pos = buf_append_printf(buf, sizeof(buf), 0, "Parsed:");
     if (have_voltage) {
-      buf += str_sprintf(" V=%fV", voltage);
+      pos = buf_append_printf(buf, sizeof(buf), pos, " V=%.4fV", voltage);
     }
     if (have_current) {
-      buf += str_sprintf(" I=%fmA (~%fmA)", current * 1000.0f, calculated_current * 1000.0f);
+      pos = buf_append_printf(buf, sizeof(buf), pos, " I=%.4fmA (~%.4fmA)", current * 1000.0f,
+                              calculated_current * 1000.0f);
     }
     if (have_power) {
-      buf += str_sprintf(" P=%fW", power);
+      pos = buf_append_printf(buf, sizeof(buf), pos, " P=%.4fW", power);
     }
     if (energy != 0.0f) {
-      buf += str_sprintf(" E=%fkWh (%u)", energy, cf_pulses);
+      buf_append_printf(buf, sizeof(buf), pos, " E=%.4fkWh (%u)", energy, cf_pulses);
     }
-    ESP_LOGVV(TAG, "%s", buf.c_str());
+    ESP_LOGVV(TAG, "%s", buf);
   }
 #endif
 }

esphome/components/debug/debug_esp8266.cpp

@@ -3,21 +3,80 @@
 #include "esphome/core/log.h"
 #include <Esp.h>
 
+extern "C" {
+#include <user_interface.h>
+
+// Global reset info struct populated by SDK at boot
+extern struct rst_info resetInfo;
+
+// Core version - either a string pointer or a version number to format as hex
+extern uint32_t core_version;
+extern const char *core_release;
+}
+
 namespace esphome {
 namespace debug {
 
 static const char *const TAG = "debug";
 
+// Get reset reason string from reason code (no heap allocation)
+// Returns LogString* pointing to flash (PROGMEM) on ESP8266
+static const LogString *get_reset_reason_str(uint32_t reason) {
+  switch (reason) {
+    case REASON_DEFAULT_RST:
+      return LOG_STR("Power On");
+    case REASON_WDT_RST:
+      return LOG_STR("Hardware Watchdog");
+    case REASON_EXCEPTION_RST:
+      return LOG_STR("Exception");
+    case REASON_SOFT_WDT_RST:
+      return LOG_STR("Software Watchdog");
+    case REASON_SOFT_RESTART:
+      return LOG_STR("Software/System restart");
+    case REASON_DEEP_SLEEP_AWAKE:
+      return LOG_STR("Deep-Sleep Wake");
+    case REASON_EXT_SYS_RST:
+      return LOG_STR("External System");
+    default:
+      return LOG_STR("Unknown");
+  }
+}
+
+// Size for core version hex buffer
+static constexpr size_t CORE_VERSION_BUFFER_SIZE = 12;
+
+// Get core version string (no heap allocation)
+// Returns either core_release directly or formats core_version as hex into provided buffer
+static const char *get_core_version_str(std::span<char, CORE_VERSION_BUFFER_SIZE> buffer) {
+  if (core_release != nullptr) {
+    return core_release;
+  }
+  snprintf_P(buffer.data(), CORE_VERSION_BUFFER_SIZE, PSTR("%08x"), core_version);
+  return buffer.data();
+}
+
+// Size for reset info buffer
+static constexpr size_t RESET_INFO_BUFFER_SIZE = 200;
+
+// Get detailed reset info string (no heap allocation)
+// For watchdog/exception resets, includes detailed exception info
+static const char *get_reset_info_str(std::span<char, RESET_INFO_BUFFER_SIZE> buffer, uint32_t reason) {
+  if (reason >= REASON_WDT_RST && reason <= REASON_SOFT_WDT_RST) {
+    snprintf_P(buffer.data(), RESET_INFO_BUFFER_SIZE,
+               PSTR("Fatal exception:%d flag:%d (%s) epc1:0x%08x epc2:0x%08x epc3:0x%08x excvaddr:0x%08x depc:0x%08x"),
+               static_cast<int>(resetInfo.exccause), static_cast<int>(reason),
+               LOG_STR_ARG(get_reset_reason_str(reason)), resetInfo.epc1, resetInfo.epc2, resetInfo.epc3,
+               resetInfo.excvaddr, resetInfo.depc);
+    return buffer.data();
+  }
+  return LOG_STR_ARG(get_reset_reason_str(reason));
+}
+
 const char *DebugComponent::get_reset_reason_(std::span<char, RESET_REASON_BUFFER_SIZE> buffer) {
-  char *buf = buffer.data();
-#if !defined(CLANG_TIDY)
-  String reason = ESP.getResetReason();  // NOLINT
-  snprintf_P(buf, RESET_REASON_BUFFER_SIZE, PSTR("%s"), reason.c_str());
-  return buf;
-#else
-  buf[0] = '\0';
-  return buf;
-#endif
+  // Copy from flash to provided buffer
+  strncpy_P(buffer.data(), (PGM_P) get_reset_reason_str(resetInfo.reason), RESET_REASON_BUFFER_SIZE - 1);
+  buffer[RESET_REASON_BUFFER_SIZE - 1] = '\0';
+  return buffer.data();
 }
 
 const char *DebugComponent::get_wakeup_cause_(std::span<char, RESET_REASON_BUFFER_SIZE> buffer) {
@@ -33,37 +92,42 @@ size_t DebugComponent::get_device_info_(std::span<char, DEVICE_INFO_BUFFER_SIZE>
   constexpr size_t size = DEVICE_INFO_BUFFER_SIZE;
   char *buf = buffer.data();
 
-  const char *flash_mode;
+  const LogString *flash_mode;
   switch (ESP.getFlashChipMode()) {  // NOLINT(readability-static-accessed-through-instance)
     case FM_QIO:
-      flash_mode = "QIO";
+      flash_mode = LOG_STR("QIO");
       break;
     case FM_QOUT:
-      flash_mode = "QOUT";
+      flash_mode = LOG_STR("QOUT");
       break;
     case FM_DIO:
-      flash_mode = "DIO";
+      flash_mode = LOG_STR("DIO");
       break;
     case FM_DOUT:
-      flash_mode = "DOUT";
+      flash_mode = LOG_STR("DOUT");
       break;
     default:
-      flash_mode = "UNKNOWN";
+      flash_mode = LOG_STR("UNKNOWN");
   }
-  uint32_t flash_size = ESP.getFlashChipSize() / 1024;       // NOLINT
-  uint32_t flash_speed = ESP.getFlashChipSpeed() / 1000000;  // NOLINT
-  ESP_LOGD(TAG, "Flash Chip: Size=%" PRIu32 "kB Speed=%" PRIu32 "MHz Mode=%s", flash_size, flash_speed, flash_mode);
-  pos = buf_append(buf, size, pos, "|Flash: %" PRIu32 "kB Speed:%" PRIu32 "MHz Mode:%s", flash_size, flash_speed,
-                   flash_mode);
+  uint32_t flash_size = ESP.getFlashChipSize() / 1024;       // NOLINT(readability-static-accessed-through-instance)
+  uint32_t flash_speed = ESP.getFlashChipSpeed() / 1000000;  // NOLINT(readability-static-accessed-through-instance)
+  ESP_LOGD(TAG, "Flash Chip: Size=%" PRIu32 "kB Speed=%" PRIu32 "MHz Mode=%s", flash_size, flash_speed,
+           LOG_STR_ARG(flash_mode));
+  pos = buf_append_printf(buf, size, pos, "|Flash: %" PRIu32 "kB Speed:%" PRIu32 "MHz Mode:%s", flash_size, flash_speed,
+                          LOG_STR_ARG(flash_mode));
 
-#if !defined(CLANG_TIDY)
   char reason_buffer[RESET_REASON_BUFFER_SIZE];
-  const char *reset_reason = get_reset_reason_(std::span<char, RESET_REASON_BUFFER_SIZE>(reason_buffer));
+  const char *reset_reason = get_reset_reason_(reason_buffer);
+  char core_version_buffer[CORE_VERSION_BUFFER_SIZE];
+  char reset_info_buffer[RESET_INFO_BUFFER_SIZE];
+  // NOLINTBEGIN(readability-static-accessed-through-instance)
   uint32_t chip_id = ESP.getChipId();
   uint8_t boot_version = ESP.getBootVersion();
   uint8_t boot_mode = ESP.getBootMode();
   uint8_t cpu_freq = ESP.getCpuFreqMHz();
   uint32_t flash_chip_id = ESP.getFlashChipId();
+  const char *sdk_version = ESP.getSdkVersion();
+  // NOLINTEND(readability-static-accessed-through-instance)
 
   ESP_LOGD(TAG,
            "Chip ID: 0x%08" PRIX32 "\n"
@@ -74,19 +138,18 @@ size_t DebugComponent::get_device_info_(std::span<char, DEVICE_INFO_BUFFER_SIZE>
            "Flash Chip ID=0x%08" PRIX32 "\n"
            "Reset Reason: %s\n"
            "Reset Info: %s",
-           chip_id, ESP.getSdkVersion(), ESP.getCoreVersion().c_str(), boot_version, boot_mode, cpu_freq, flash_chip_id,
-           reset_reason, ESP.getResetInfo().c_str());
+           chip_id, sdk_version, get_core_version_str(core_version_buffer), boot_version, boot_mode, cpu_freq,
+           flash_chip_id, reset_reason, get_reset_info_str(reset_info_buffer, resetInfo.reason));
 
-  pos = buf_append(buf, size, pos, "|Chip: 0x%08" PRIX32, chip_id);
-  pos = buf_append(buf, size, pos, "|SDK: %s", ESP.getSdkVersion());
-  pos = buf_append(buf, size, pos, "|Core: %s", ESP.getCoreVersion().c_str());
-  pos = buf_append(buf, size, pos, "|Boot: %u", boot_version);
-  pos = buf_append(buf, size, pos, "|Mode: %u", boot_mode);
-  pos = buf_append(buf, size, pos, "|CPU: %u", cpu_freq);
-  pos = buf_append(buf, size, pos, "|Flash: 0x%08" PRIX32, flash_chip_id);
-  pos = buf_append(buf, size, pos, "|Reset: %s", reset_reason);
-  pos = buf_append(buf, size, pos, "|%s", ESP.getResetInfo().c_str());
-#endif
+  pos = buf_append_printf(buf, size, pos, "|Chip: 0x%08" PRIX32, chip_id);
+  pos = buf_append_printf(buf, size, pos, "|SDK: %s", sdk_version);
+  pos = buf_append_printf(buf, size, pos, "|Core: %s", get_core_version_str(core_version_buffer));
+  pos = buf_append_printf(buf, size, pos, "|Boot: %u", boot_version);
+  pos = buf_append_printf(buf, size, pos, "|Mode: %u", boot_mode);
+  pos = buf_append_printf(buf, size, pos, "|CPU: %u", cpu_freq);
+  pos = buf_append_printf(buf, size, pos, "|Flash: 0x%08" PRIX32, flash_chip_id);
+  pos = buf_append_printf(buf, size, pos, "|Reset: %s", reset_reason);
+  pos = buf_append_printf(buf, size, pos, "|%s", get_reset_info_str(reset_info_buffer, resetInfo.reason));
 
   return pos;
 }

esphome/components/dfrobot_sen0395/commands.cpp

@@ -127,7 +127,9 @@ DetRangeCfgCommand::DetRangeCfgCommand(float min1, float max1, float min2, float
     this->min2_ = min2 = this->max2_ = max2 = this->min3_ = min3 = this->max3_ = max3 = this->min4_ = min4 =
         this->max4_ = max4 = -1;
 
-    this->cmd_ = str_sprintf("detRangeCfg -1 %.0f %.0f", min1 / 0.15, max1 / 0.15);
+    char buf[72];  // max 72: "detRangeCfg -1 "(15) + 8 * (float(5) + space(1)) + null
+    snprintf(buf, sizeof(buf), "detRangeCfg -1 %.0f %.0f", min1 / 0.15, max1 / 0.15);
+    this->cmd_ = buf;
   } else if (min3 < 0 || max3 < 0) {
     this->min1_ = min1 = round(min1 / 0.15) * 0.15;
     this->max1_ = max1 = round(max1 / 0.15) * 0.15;
@@ -135,7 +137,10 @@ DetRangeCfgCommand::DetRangeCfgCommand(float min1, float max1, float min2, float
     this->max2_ = max2 = round(max2 / 0.15) * 0.15;
     this->min3_ = min3 = this->max3_ = max3 = this->min4_ = min4 = this->max4_ = max4 = -1;
 
-    this->cmd_ = str_sprintf("detRangeCfg -1 %.0f %.0f %.0f %.0f", min1 / 0.15, max1 / 0.15, min2 / 0.15, max2 / 0.15);
+    char buf[72];  // max 72: "detRangeCfg -1 "(15) + 8 * (float(5) + space(1)) + null
+    snprintf(buf, sizeof(buf), "detRangeCfg -1 %.0f %.0f %.0f %.0f", min1 / 0.15, max1 / 0.15, min2 / 0.15,
+             max2 / 0.15);
+    this->cmd_ = buf;
   } else if (min4 < 0 || max4 < 0) {
     this->min1_ = min1 = round(min1 / 0.15) * 0.15;
     this->max1_ = max1 = round(max1 / 0.15) * 0.15;
@@ -145,9 +150,10 @@ DetRangeCfgCommand::DetRangeCfgCommand(float min1, float max1, float min2, float
     this->max3_ = max3 = round(max3 / 0.15) * 0.15;
     this->min4_ = min4 = this->max4_ = max4 = -1;
 
-    this->cmd_ = str_sprintf("detRangeCfg -1 "
-                             "%.0f %.0f %.0f %.0f %.0f %.0f",
-                             min1 / 0.15, max1 / 0.15, min2 / 0.15, max2 / 0.15, min3 / 0.15, max3 / 0.15);
+    char buf[72];  // max 72: "detRangeCfg -1 "(15) + 8 * (float(5) + space(1)) + null
+    snprintf(buf, sizeof(buf), "detRangeCfg -1 %.0f %.0f %.0f %.0f %.0f %.0f", min1 / 0.15, max1 / 0.15, min2 / 0.15,
+             max2 / 0.15, min3 / 0.15, max3 / 0.15);
+    this->cmd_ = buf;
   } else {
     this->min1_ = min1 = round(min1 / 0.15) * 0.15;
     this->max1_ = max1 = round(max1 / 0.15) * 0.15;
@@ -158,10 +164,10 @@ DetRangeCfgCommand::DetRangeCfgCommand(float min1, float max1, float min2, float
     this->min4_ = min4 = round(min4 / 0.15) * 0.15;
     this->max4_ = max4 = round(max4 / 0.15) * 0.15;
 
-    this->cmd_ = str_sprintf("detRangeCfg -1 "
-                             "%.0f %.0f %.0f %.0f %.0f %.0f %.0f %.0f",
-                             min1 / 0.15, max1 / 0.15, min2 / 0.15, max2 / 0.15, min3 / 0.15, max3 / 0.15, min4 / 0.15,
-                             max4 / 0.15);
+    char buf[72];  // max 72: "detRangeCfg -1 "(15) + 8 * (float(5) + space(1)) + null
+    snprintf(buf, sizeof(buf), "detRangeCfg -1 %.0f %.0f %.0f %.0f %.0f %.0f %.0f %.0f", min1 / 0.15, max1 / 0.15,
+             min2 / 0.15, max2 / 0.15, min3 / 0.15, max3 / 0.15, min4 / 0.15, max4 / 0.15);
+    this->cmd_ = buf;
   }
 
   this->min1_ = min1;
@@ -203,7 +209,10 @@ SetLatencyCommand::SetLatencyCommand(float delay_after_detection, float delay_af
   delay_after_disappear = std::round(delay_after_disappear / 0.025f) * 0.025f;
   this->delay_after_detection_ = clamp(delay_after_detection, 0.0f, 1638.375f);
   this->delay_after_disappear_ = clamp(delay_after_disappear, 0.0f, 1638.375f);
-  this->cmd_ = str_sprintf("setLatency %.03f %.03f", this->delay_after_detection_, this->delay_after_disappear_);
+  // max 32: "setLatency "(11) + float(8) + " "(1) + float(8) + null, rounded to 32
+  char buf[32];
+  snprintf(buf, sizeof(buf), "setLatency %.03f %.03f", this->delay_after_detection_, this->delay_after_disappear_);
+  this->cmd_ = buf;
 };
 
 uint8_t SetLatencyCommand::on_message(std::string &message) {

esphome/components/ezo/ezo.cpp

@@ -160,7 +160,7 @@ void EZOSensor::loop() {
   this->commands_.pop_front();
 }
 
-void EZOSensor::add_command_(const std::string &command, EzoCommandType command_type, uint16_t delay_ms) {
+void EZOSensor::add_command_(const char *command, EzoCommandType command_type, uint16_t delay_ms) {
   std::unique_ptr<EzoCommand> ezo_command(new EzoCommand);
   ezo_command->command = command;
   ezo_command->command_type = command_type;
@@ -169,13 +169,17 @@ void EZOSensor::add_command_(const std::string &command, EzoCommandType command_
 }
 
 void EZOSensor::set_calibration_point_(EzoCalibrationType type, float value) {
-  std::string payload = str_sprintf("Cal,%s,%0.2f", EZO_CALIBRATION_TYPE_STRINGS[type], value);
+  // max 21: "Cal,"(4) + type(4) + ","(1) + float(11) + null; use 24 for safety
+  char payload[24];
+  snprintf(payload, sizeof(payload), "Cal,%s,%0.2f", EZO_CALIBRATION_TYPE_STRINGS[type], value);
   this->add_command_(payload, EzoCommandType::EZO_CALIBRATION, 900);
 }
 
 void EZOSensor::set_address(uint8_t address) {
   if (address > 0 && address < 128) {
-    std::string payload = str_sprintf("I2C,%u", address);
+    // max 8: "I2C,"(4) + uint8(3) + null
+    char payload[8];
+    snprintf(payload, sizeof(payload), "I2C,%u", address);
     this->new_address_ = address;
     this->add_command_(payload, EzoCommandType::EZO_I2C);
   } else {
@@ -194,7 +198,9 @@ void EZOSensor::get_slope() { this->add_command_("Slope,?", EzoCommandType::EZO_
 void EZOSensor::get_t() { this->add_command_("T,?", EzoCommandType::EZO_T); }
 
 void EZOSensor::set_t(float value) {
-  std::string payload = str_sprintf("T,%0.2f", value);
+  // max 14 bytes: "T,"(2) + float with "%0.2f" (up to 11 chars) + null(1); use 16 for alignment
+  char payload[16];
+  snprintf(payload, sizeof(payload), "T,%0.2f", value);
   this->add_command_(payload, EzoCommandType::EZO_T);
 }
 
@@ -215,7 +221,9 @@ void EZOSensor::set_calibration_point_high(float value) {
 }
 
 void EZOSensor::set_calibration_generic(float value) {
-  std::string payload = str_sprintf("Cal,%0.2f", value);
+  // exact 16 bytes: "Cal," (4) + float with "%0.2f" (up to 11 chars, e.g. "-9999999.99") + null (1) = 16
+  char payload[16];
+  snprintf(payload, sizeof(payload), "Cal,%0.2f", value);
   this->add_command_(payload, EzoCommandType::EZO_CALIBRATION, 900);
 }
 
@@ -223,13 +231,11 @@ void EZOSensor::clear_calibration() { this->add_command_("Cal,clear", EzoCommand
 
 void EZOSensor::get_led_state() { this->add_command_("L,?", EzoCommandType::EZO_LED); }
 
-void EZOSensor::set_led_state(bool on) {
-  std::string to_send = "L,";
-  to_send += on ? "1" : "0";
-  this->add_command_(to_send, EzoCommandType::EZO_LED);
-}
+void EZOSensor::set_led_state(bool on) { this->add_command_(on ? "L,1" : "L,0", EzoCommandType::EZO_LED); }
 
-void EZOSensor::send_custom(const std::string &to_send) { this->add_command_(to_send, EzoCommandType::EZO_CUSTOM); }
+void EZOSensor::send_custom(const std::string &to_send) {
+  this->add_command_(to_send.c_str(), EzoCommandType::EZO_CUSTOM);
+}
 
 }  // namespace ezo
 }  // namespace esphome

esphome/components/ezo/ezo.h

@@ -92,7 +92,7 @@ class EZOSensor : public sensor::Sensor, public PollingComponent, public i2c::I2
   std::deque<std::unique_ptr<EzoCommand>> commands_;
   int new_address_;
 
-  void add_command_(const std::string &command, EzoCommandType command_type, uint16_t delay_ms = 300);
+  void add_command_(const char *command, EzoCommandType command_type, uint16_t delay_ms = 300);
 
   void set_calibration_point_(EzoCalibrationType type, float value);
 

esphome/components/gdk101/gdk101.cpp

@@ -163,9 +163,10 @@ bool GDK101Component::read_fw_version_(uint8_t *data) {
       return false;
     }
 
-    const std::string fw_version_str = str_sprintf("%d.%d", data[0], data[1]);
-
-    this->fw_version_text_sensor_->publish_state(fw_version_str);
+    // max 8: "255.255" (7 chars) + null
+    char buf[8];
+    snprintf(buf, sizeof(buf), "%d.%d", data[0], data[1]);
+    this->fw_version_text_sensor_->publish_state(buf);
   }
 #endif  // USE_TEXT_SENSOR
   return true;

esphome/components/toshiba/toshiba.cpp

@@ -1,5 +1,6 @@
 #include "toshiba.h"
 #include "esphome/components/remote_base/toshiba_ac_protocol.h"
+#include "esphome/core/helpers.h"
 
 #include <vector>
 
@@ -427,10 +428,17 @@ void ToshibaClimate::setup() {
   // Never send nan to HA
   if (std::isnan(this->target_temperature))
     this->target_temperature = 24;
+#if ESPHOME_LOG_LEVEL >= ESPHOME_LOG_LEVEL_VERBOSE
   // Log final state for debugging HA errors
-  ESP_LOGV(TAG, "Setup complete - Mode: %d, Fan: %s, Swing: %d, Temp: %.1f", static_cast<int>(this->mode),
-           this->fan_mode.has_value() ? std::to_string(static_cast<int>(this->fan_mode.value())).c_str() : "NONE",
+  const char *fan_mode_str = "NONE";
+  char fan_mode_buf[4];  // max 3 digits for fan mode enum + null
+  if (this->fan_mode.has_value()) {
+    buf_append_printf(fan_mode_buf, sizeof(fan_mode_buf), 0, "%d", static_cast<int>(this->fan_mode.value()));
+    fan_mode_str = fan_mode_buf;
+  }
+  ESP_LOGV(TAG, "Setup complete - Mode: %d, Fan: %s, Swing: %d, Temp: %.1f", static_cast<int>(this->mode), fan_mode_str,
            static_cast<int>(this->swing_mode), this->target_temperature);
+#endif
 }
 
 void ToshibaClimate::transmit_state() {

esphome/core/scheduler.h

@@ -403,7 +403,9 @@ class Scheduler {
       for (size_t i = 0; i < remaining; i++) {
         this->defer_queue_[i] = std::move(this->defer_queue_[this->defer_queue_front_ + i]);
       }
-      this->defer_queue_.resize(remaining);
+      // Use erase() instead of resize() to avoid instantiating _M_default_append
+      // (saves ~156 bytes flash). Erasing from the end is O(1) - no shifting needed.
+      this->defer_queue_.erase(this->defer_queue_.begin() + remaining, this->defer_queue_.end());
     }
     this->defer_queue_front_ = 0;
   }